Upload your logo and get a puff-ready stitch file. We set the foam coverage, density and stitch order so letters and shapes stand tall and sharp on caps and hats.
Puff files for every embroidery machine
Tell us your machine model and we pick the right format.
3D puff embroidery adds a thin layer of foam under the top stitches. The needle stitches over the foam, so the design rises off the fabric and gives a bold, three dimensional look.
The effect only works with a puff-ready file. A standard logo file does not tell the machine how to cover the foam, so the edges tear and the foam shows through. A digitizer must build the file with the right stitch type, density and order.
Puff embroidery works best on caps, beanies and thick fabrics. It suits big letters, simple shapes and bold logos. Tiny text and fine lines do not work well, so we adjust your design to fit the style.
Get Quote →We digitize with foam in mind, so edges stay tight and no foam peeks through.
Settings match how a cap curves and how thick fabric behaves.
We tell you if a detail is too small for puff and suggest a fix.
Need a small change? Send it and we update your file.
Fill one short order form, attach your design and we reply with your file or quote.
Share the size, the use and anything we should know.
JPG, PNG, PDF or AI. Even a rough image is fine.
We email your file or quote. Approve it and go ahead.
Puff embroidery is less forgiving than flat embroidery, so a clear brief helps. Include these details in your order.
Order NowFabric shapes sealed with satin borders, great for team wear and big letters.
Can't find an answer? Contact us and we will reply fast.
Order Now3D puff embroidery stitches over a thin foam layer, so the design rises off the fabric. It gives caps and hats a bold, raised look.
Bold letters, simple shapes and blocky logos work best. Thin lines and tiny text do not cover foam well, so we adjust them.
Most logos work after we simplify them. We tell you if a detail is too small and suggest a clean change before we digitize.
Caps and hats are the most common choice. Beanies and thick jackets also work. Thin or stretchy fabrics are harder.
Flat-rate designs run from $10 to $50 based on size. Stitch-based pricing is $1.50 per 1,000 stitches. Send your artwork for an exact quote.
We provide DST, PES, JEF, EXP, EMB, VP3 and more. Tell us your machine model and we match the format.
